The team analyzed the failure behavior of the composite design under different load scenarios before committing to the final design. Engineers were able to quickly run three different variations at the concept stage and, within a half-day, they could determine which one best fulfilled design requirements. The team fully leveraged the design flexibility of the software. All the details could be precisely analyzed and simulated to ensure that design requirements were met consistently. Using ANSYS ® Composite PrepPost™ during product development allowed the KTM design team to investigate the directional dependencies of the various layers, physical properties and possible layups, fiber orientations, and other variables. The composite monocoque exterior shell has more than 300 pre-cut layers. This approach provides the required structural loads using a composite layer design - up to 300 layers in some parts.
Car body design login skin#
With a monocoque design, the external skin provides the main structural support - like an eggshell - as opposed to an internal frame. The body incorporates an innovative monocoque of composite carbon fibers, a pioneering technology previously reserved exclusively for racing vehicles, which provides weight and safety advantages. Approved for road traffic, this mid-engine sports car builds on racetrack technology. The KTM X-BOW (pronounced cross-bow) is a radical, lightweight production sports car that demonstrates what optimizing design and function using composite structures can deliver. All departments work together - from design through development, and simulation to manufacturing - to benefit customers. KTM Technologies is a leader in selling solutions and supporting customers in economical, composite engineering via a holistic approach. Founded in 2008, the Austria-based company is part of the KTM Group, focused on people-moving applications - automobiles, motor cycles, and bicycles - using high-performance composites. For KTM Technologies, fiber-composites engineering, technology, and consulting is the core business. The KTM X-BOW, from sketch to prototype in just 18 months thanks to a cross-functional team approach.
Even so, faster, more frequent product introductions and new technologies cannot compromise ultimate product quality, reliability, and speed to market. For many design applications that require strong, yet lightweight materials, layered composites are ideal. Every industry feels increasing pressure to launch breakthrough products that outperform competitors and meet market needs. The use of composites is rapidly growing across many industries, fostering the need for new design, analysis, and optimization technologies.
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